Can “Markforged” do 3D printing with metal?
The answer is you can do it! There in an evidence that 3D metal printing has been around since 1980. This has become one of the hottest topics in the industry today. It is because of advantages that can change the face of most industries. The reason most relevant to this is the efforts of many industries have been trying to “stop” their dependence on conventional metal fabrication techniques. This has created a huge investment that drives research and development in metal 3D printing. As 3D printers are evolving and developing today, consumers have a wide selection of high-quality 3D metal printers. However, this made people who are interested in bringing a 3D printer to life still have some questions and concerns.
Is it worth it to buy Markforged?
Of course, the question most people have to ask is “The worth”. This is because the price of a 3D metal printer is very high price. So, the first thing you need to do is calculate the cost of traditional production. This is includes the cost of materials at every stage. Also, don’t forget the expense of conventional or cut metal production (which usually is a large amount of waste) which required the cost of materials for each step to be used and the value that arises from both productions.
After all, you will see whether it worth it for your business. Not all industries need to invest in metal printers. So, if you want to try it out, you could start with a small to medium-sized printer for prototypes and then move to metal printers. You may start with the manufacture of small parts such as spare parts or trying out a 3D printing service. This is to determine how standard the quality of the work is. Can it be used in place of the main production?
Cases example of practical use of a Markforged.
Case Example 1: Lean Machine – A Tool Shop
Lean Machine wants to manufacture products containing carbon fiber material. If manufactured with traditional manufacturing tools, it would cost a total of $ 6,000 and took three weeks to produce. Fortunately, when they switched to 3D printer production, it took just one week and costed as little as $ 1,500. The results in cost savings of up to 75% and time savings of up to 66%.
Case Example 2: Nieka Systems – A Manufacturer of Laboratory Equipment
Nieka Systems has clients in the mining and cement industries. They have machines that can turn mineral or cement into glass discs.
Glass disc is a five-dimensional data acquisition technology. It is capable of storing data up to 360 TB and temperature resistance of up to 1,000 degrees. In the manufacturing process, an accurate analysis of the sample composition is required. The material is melted in a platinum crucible at a temperature of up to 1,000 degrees. Then, poured into a mold where the temperature drops rapidly. By these processes, a material that is resistant to extreme heat is required and can withstand rapid temperature changes.
At first, Nieka Systems saw CNC machining as a manufacturing option but found that the cost was over budget, and the lead time was too long. They then contacted a 3D printer service office to manufacture a 3D crucible using Direct Metal Laser Sintering (DMLS) technology. This technology was less expensive and less time consuming to produce. Resulting in up to $ 108,000 a year in CAD costs, 86% reduced lead times, and one and a half years to reach the ROI.
Case Example 3: Garry Rogers Motorsport – Australia’s Oldest Motorsports Team
Due the team didn’t have a CNC machine for their use, the team always used a third-party service whenever they needed a lot of complex parts. They found that production times weren’t fast enough and it was not worth the money. The more time hiring a third party to produce parts, the slower the R&D process. This means the team has less time to focus on figuring out how to improve the performance of the vehicle.
In 2013, Stefan Millard, team manager at Garry Rogers Motorsport, decided to bring a 3D printer into the team to provide engineers and designers with innovative ways to create prototypes and production parts based on his research. He then pre-ordered a carbon fiber 3D printer from Markforged. A few months later, Garry Rogers Motorsport became one of the first Australian companies to invest in Markforged technology. Finally the impressive result turned out 92% fewer payouts, 92% fewer time savings, and 325 serviceable parts.
Case Example 4: Cashco – A Global Manufacturer of Industrial Control Systems Specializing in Control Calves, Regulators, and Steam Controls for Many Industries.
Cashco requires high-precision parts to manufacture equipment that accurately and reliably controls the flow, pressure, temperature, level, or pH of the process. To meet the growing demand, the company has introduced a large number of robotic arms into its production line and their custom kits. The company needed tools and technicians who specialize in the manufacture and maintenance of custom tools for each robot. As manufacturers of specialized tools were so scarce, Cashco began to feel the hassle of making custom tools for low-volume internal use.
Cashco originally purchased the Markforged X7 3D printer from D3 Technologies to produce robust tools for low-volume factory floors. They were impressed with the very low tool-start time, as well as features such as leveling and pre-print calibration functions. This cut down on the set-up hours that operators would perform during pattern work. Also, it gave them more powerful functions such as tool design and CNC applications, in which early use of 3D printers significantly reduced production times.
The engineers saw this as an opportunity to leverage the Markforged platform to print mounting locator plates for their machines. The purposes of this is to sav the company a lot of time and money. Resulting in their CNC machines to produce income-generating parts instead of being spent on the company’s machines.
With all of the examples we’ve covered, you can see that using a 3D printer can effectively replace traditional manufacturing processes, including cost, time, and product quality.
You can make a free trial of 3D printing with us by clicking the link below.
Septillion welcomes you to the world of 3D printing, a technology that will revolutionize the industry!